Advanced Motor Design and Optimization for High-Efficiency Industrial Applications

Authors

  • Abdullah Al Hossain Newaz Bachelor of Science, Department of Mechanical and Power Engineering, Nanjing Tech University, China
  • Kazi Abdullah Al Imon Bachelor of Science, Department of Electrical Engineering, Daffodil International University, Bangladesh
  • Refat Jahan Masters of Science in Mechanical Engineering, University of New Heaven, USA
  • Imran Khan Tanvir Bachelor of Science, Department of Computer Science and Technology, Hubei University of Automotive Technology, China

DOI:

https://doi.org/10.63278/mme.v28i4.1282

Abstract

Objective: This research combines soft magnetic composite (SMC) material with high-temperature superconductors (HTS) to develop motors with improved efficiency and greater torque output while reducing thermal losses during operation. Regular motors generate large energy waste through magnetic leakage during continuous high torque operation on conveyor systems.

Methods: Using SMCs lowered electricity wastage in motors by 20 percent, which boosted their performance. Special software helped us reach our optimization goals. The modeling tool SolidWorks created perfect shapes, but ANSYS Maxwell performed electromagnetic tests to detect magnetic responses. COMSOL Multiphysics confirmed how heat flow and design strength respond to different function modes. HTS materials improved electric vehicle powertrain design by 25% to deliver higher torque at a smaller size.

Results: Our developed control algorithm through MATLAB/Simulink adjusted naturally to changing loads to save energy. Under industrial production tests, our prototype delivered 15% better energy efficiency than normal motors.

Conclusion: Research shows that advanced materials and computer modeling tools can create better electric motors for industrial and EV environments while guiding us toward environmentally friendly technology.

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Published

2022-12-31

How to Cite

Abdullah Al Hossain Newaz, Kazi Abdullah Al Imon, Refat Jahan, and Imran Khan Tanvir. 2022. “Advanced Motor Design and Optimization for High-Efficiency Industrial Applications ”. Metallurgical and Materials Engineering 28 (4):697-713. https://doi.org/10.63278/mme.v28i4.1282.

Issue

Vol. 28 No. 4 (2022)

Section

Review

License

Copyright (c) 2022 Abdullah Al Hossain Newaz, Kazi Abdullah Al Imon, Refat Jahan, Imran Khan Tanvir

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